Double Cone Blender
Double Cone Blender Description
Double Cone Blender is the best solution and specially made to blend dry powder for capsules / dried granules for tablets, handle and transfer any batch of product. The products are tumble diffused by continuously rotating the Vessel. The double cone blender is supplied complete with 1 No. Stainless Steel 316 Vessel having two conical frustum either side of shell of the vessel having lid on one side for charging with quick closing and opening clamps and butterfly valve (Manual) on other side for discharge. Central baffle is provided inside the vessel and on the wall of cylindrical shell. The design of the vessel is zero retention design. The machine works on motor with reduction gearbox and the vessel mounted on Plummer block and specially designed chain sprocket. Safety guard is provided with limit switch interlocked with motor which ensures safe operations. All contact parts are made out of SS316/304 quality as per requirements.
Synonyms: Double Cone Mixer, Pharmaceutical Powder Mixer
Application: Mixing different ingredients
Usage: Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
Versions: Stainless Steel 304, 316 and Mild Steel
Double Cone Blender Process Operation
- Compact model.
- The conical shape at both ends enables uniform mixing and easy discharge.
- All contact parts are made out of Stainless Steel 316 / 304 quality material.
- Maximum care has been taken to ensure safe operation of the unit.
- Two nos. of safety road will be provided at back side. (One LH side & one RH side)
- Suitable size of butterfly valve at one end of the cone provided for material discharge & hole with open able cover provided at other end of the cone for material charging & cleaning.
- One shaft with 3 / 4 nos. of fixed baffles with mirror polished provided inside the cone.
- Cone will be mirror polished from the inside & outside & structure will be Matt polished.
- All moving parts covered with SS 304 covers.
- Safety guards made from SS 304 pipes provided in front of the m/c with limit switch.
- Panel fabricated from SS 304 material with facility of three phase indication, D.O.L. starter, digital timer & Amp. Meter. (optional)
- As per customer requirement machine will be provided with left side drive or with right side drive.
- The conical shape at both ends enables uniform mixing and easy discharge.
- Worm reduction gear use for speed reduction.
- Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
- Inside & outside of the cone will be polished to the mirror finished.
- General structure made out of SS 304 and Polished to the matt/mirror finish (as required by you).
- All safety guards & covers made out of SS 304.
- Safety guards provided with limit switch to not start the machine when safety guards are not in proper position. (optional)
Working Principle of Double Cone Blender
The Double shape blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogeneously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravity. The material is loaded into the double cone blender drum. The double blender is tumbling the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.
Double Cone Blender Technical Specification
Model Number | Gross Capacity | Working Capacity | Overall Dimensions (in mm) (L) x (W) x (H) | Discharge Height | Charge Opening | Power Supply |
---|---|---|---|---|---|---|
DCB-10 | 16 Ltrs | 10 Ltrs | 750x580x650 | 300mm | 100mm | 0.5 H.P. |
DCB-25 | 35 Ltrs | 20 Ltrs | 1100x450x1200 | 300mm | 100mm | 0.5 H.P. |
DCB-50 | 80 Ltrs | 50 Ltrs | 1200x600x300 | 450mm | 150mm | 1.0 H.P. |
DCB-100 | 150 Ltrs | 100 Ltrs | 1400x800x1500 | 450mm | 150mm | 2.0 H.P. |
DCB-200 | 300 Ltrs | 200 Ltrs | 1850x900x1900 | 450mm | 200mm | 2.0 H.P. |
DCB-300 | 470 Ltrs | 300 Ltrs | 2000x1100x2000 | 450mm | 200mm | 5.0 H.P. |
DCB-400 | 615 Ltrs | 400 Ltrs | 2100x1200x2100 | 450mm | 200mm | 6.0 H.P. |
DCB-500 | 770 Ltrs | 500 Ltrs | 2200x1300x2200 | 450mm | 200mm | 7.5 H.P. |
DCB-600 | 1000 Ltrs | 600 Ltrs | 2300x1400x2300 | 450mm | 200mm | 7.5 H.P. |
DCB-800 | 1340 Ltrs | 800 Ltrs | 2350x1800x2350 | 600mm | 250mm | 7.5 H.P. |
DCB-1000 | 1500 Ltrs | 1000 Ltrs | 2400x1900x2400 | 800mm | 250mm | 10 H.P. |
DCB-1300 | 2000 Ltrs | 1300 Ltrs | 2800x2100x2700 | 800mm | 250/400 mm | 10 H.P. |
DCB-1500 | 2500 Ltrs | 1500 Ltrs | 3000x2200x2600 | 800mm | 250/400 mm | 10 H.P. |
DCB-2000 | 3350 Ltrs | 2000 Ltrs | 3200x2300x3100 | 800mm | 250/400 mm | 15 H.P. |